Special Monitoring System

Internal Acme Thread Access System

Retractable System

System Function :

A reinforced sacrificial tube is exposed to the flow where sand impingement is expected to be most severe. Once erosion penetrates the tube, the resulting pressure signal is transferred through the hollow plug assembly to a gauge, switch, or sensor that provides a local or remote indication of erosion breakthrough. This offers a dependable “first-alert” safety mechanism for wells, choke manifolds, flowlines, and high-velocity transport systems

Applications :

Choke Manifolds & Production Trees
Flowlines Downstream of Elbows or Reducers
High-Velocity Liquid or Gas Pipelines
Sand-Prone Wells & Separators

Sand Erosion Monitoring System

The Sand Erosion Monitoring System provides reliablity and early detection of sand-induced metal loss in high-velocity production and process pipelines. Designed for oil & gas environments, the system uses a sacrificial sensing element inserted directly into the flow stream to indicate erosion of any cirtical equipement before any damage eventually happens. The assembly is fully retrievable under line pressure and integrates seamlessly into any standard 2″ access fitting assembly.

System Components :

Sand probe sacrificial sensing element
Hollow plug assembly with needle valve
Pressure gauge or switch for breakthrough detection
Protective cover & fittings for online installation
Manual or automated alarm/shut-in arrangement

Key Features :

Early warning detection of significant sand erosion
Sacrificial sensing element engineered for predictable failure
Compatible with all standard 2″ intrusive access systems
Fully retrievable under operating pressure
Suitable for choke, bend, and flow-disturbance locations
Complies with corrosion-resistant material

System Function :

A replaceable sensing element is exposed to the internal process environment, where hydrogen permeates through the metal and is measured electrochemically at the probe surface. This data correlates with hydrogen absorption rates, thereby enabling operators to assess the effectiveness of mitigation programs such as inhibitor dosing, material selection, and process adjustments

Applications :

Wet H₂S Environments (Sour Gas Pipelines)
Refinery Hydrotreating & Hydrocracking Units
Amine Treatment Units & Regeneration Loops
Hydrogen Storage & Injection Systems
Material Performance Verification for HIC/SSC

Hydrogen Monitoring System

The Hydrogen Monitoring System is an intrusive probe-based solution developed to evaluate hydrogen permeation, hydrogen flux variation, and susceptibility to hydrogen-related degradation in pipelines, vessels, and process equipment. This system provides essential data for evaluating cracking risks in sour service, hydrogen-charged steel, wet H₂S environments, and high-pressure hydrogen process streams.

System Components :

Hydrogen probe sensing element
Solid or hollow plug assembly
Data logger or portable probe reader
Access fitting assembly & service valve
Cabling and electrical termination for continuous monitoring

Key Features :

Direct measurement of hydrogen permeation activity
Assesses risk of hydrogen-induced cracking (HIC) & embrittlement
High-sensitivity electrochemical monitoring
Fully retrievable under pressure using standard 2″ access fittings
Configurable for continuous logging or manual readings
Suitable for severe sour-service and high-H₂ partial-pressure systems

System Function :

A specially prepared stainless-steel probe tip is inserted into the process stream, where bacteria and biofilms naturally accumulate. The removable probe collects biological material over time, enabling periodic retrieval and laboratory analysis. The system helps operators determine microbial load, evaluate biocide program effectiveness, and prevent MIC-related pitting corrosion

Applications :

Produced-Water & Injection-Water Pipelines
Refineries & Petrochemical Plants
Cooling Water Systems
Storage Tanks & Fire-Water Loops

Bio Probe Monitoring System

The Bio Probe Monitoring System provides direct, intrusive measurement of microbiological activity inside pipelines and process systems. Designed to quantify biofilm growth and bacterial colonization, the probe offers early indication of MIC(Microbiologically Induced Corrison), allowing timely treatment of microbial contamination.

Key Features :

Direct sampling of bacteria & biofilm from the process environment
Supports routine MIC monitoring & treatment validation
Fully retrievable under pressure
Compatible with standard 2″ intrusive access systems
Simple, robust probe construction for repeatable sampling
Effective for oil, water, injection, cooling, and produced-water systems

System Components :

Bio probe sampling element
Solid plug assembly
Protective cover & installation hardware
Retrieval tool system for online installation
Sample handling kits for laboratory analysis

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